Caterpillar Maintenance & Support Caterpillar Service, Parts & Maintenance Manuals Caterpillar Service Manuals & Parts Manuals. CAT PDF Service Manuals – The CAT PDF service manual contains information on how the major operating systems work, testing, adjusting and troubleshooting guides, as well as disassembly and assembly procedures for your Caterpillar. Backed by the worldwide network of Cat dealers ready to support your operation with technical support, service, parts, and warranty, Cat generator sets will provide the reliability and durability you expect. Specifications Generator Set Specifications Minimum Rating 1600 ekW (1750 kVA) Maximum Rating 2000 ekW (2500 kVA) Voltage 400 to 11,000 Volts.
Usage:
3516BTRE| Intervals for Top End Overhauls(1) | |||
| Top End Overhaul | 9000 Service Hours | ||
| Second Top End Overhaul | 18,000 Service Hours | ||
| (1) | Table lists average ranges of fuel consumption and service hours for a load factor of approximately 60 percent. |
A top end overhaul involves the removal, the inspection, and the rework of the cylinder head components. Some additional components are replaced and serviced.
Your Cat dealer can provide these services and components. Your Cat dealer can ensure that the components are operating within the appropriate specifications.
Note: The driven equipment may also require service when the engine is overhauled. Refer to the literature that is provided by the OEM of the driven equipment.
First Top End Overhaul
If you elect to perform an overhaul without the services of a Cat dealer, be aware of the following recommendations.
Cylinder Head Assembly
Inspect the cylinder head assembly according to the instructions that are in Cat reusability publications. Refer to Guidelines for Reusable Parts and Salvage Operations, SEBF8029, 'Index of Publications on Reusability or Salvage of Used Parts'.
Your Cat dealer can provide these services and components. Your Cat dealer can ensure that the components are operating within the appropriate specifications.
The use of out-of-spec parts will cause unscheduled downtime and/or costly repairs.
Unit Injectors
Replace the unit injectors. Consult your Cat dealer about exchanging the unit injectors. Your Cat dealer can provide these services and components.
The wear of unit injectors is affected by the following considerations:
- Quality of the fuel
- Quality of the filtration of the fuel
The wear of the unit injectors can result in elevated levels of exhaust emissions and/or poor engine performance. The misfire of a single cylinder is not typically attributed to normal wear. This condition can be repaired by replacing the faulty unit injector.
The following lists of circumstances indicate that the unit injectors should be inspected more frequently:
- Use of fuels that are not recommended in this Operation and Maintenance Manual, 'Refill Capacities and Recommendations'
- Extreme ambient temperatures that reduce the ability of the fuel to provide lubrication
- Frequent plugging of the fuel filters
- Insufficient maintenance of the fuel tank or the fuel storage tank that can allow excessive water, sediment, and other foreign matter.
- Insufficient maintenance of the fuel filters
Oil Suction Screen
Caterpillar 3516b Parts Manual Pdf
Clean the oil suction screen after the oil has been drained.
- Remove the cover.
- Remove the screen assembly according to the instructions in the Service Manual, 'Disassembly and Assembly' module. Discard the used O-ring seals.
- Inspect the screen assembly. Obtain a new screen assembly, if necessary.
- Wash the screen assembly in clean nonflammable solvent. Allow the screen assembly to dry before installation.
- Install the screen assembly and install new O-ring seals according to the instructions in the Service Manual, 'Disassembly and Assembly' module.
- Install the cover.
- Remove side covers in order to gain access to the sump. Clean the bottom of the sump with absorbent towels or pillows. When the bottom of the sump is clean, install the side covers.
Note: Approximately
Replacement of Components
Caterpillar 3516b Manual Pdf
Replace the following components during the top end overhaul:
- Electronic unit injectors
Inspection, Reconditioning, or Exchanging of Components
Inspect the following components according to the instructions that are in Cat reusability publications. Refer to Guidelines for Reusable Parts and Salvage Operations, SEBF8029, 'Index of Publications on Reusability or Salvage of Used Parts'.
Recondition the worn components or exchange the components, if necessary. Your Cat dealer can provide these services and components.
- Camshaft followers
- Cylinder head assembly
- Scavenge oil pump
- Engine wiring harness
- Exhaust manifold seals
- Exhaust manifold bellows
- Fuel pressure regulating valve
- Fuel priming pump
- Fuel transfer pump
- Inlet manifold gaskets
- Inlet manifold seals
- Oil pump
- Prelube pump
- Pushrods
- Rocker arms
- Spacer plate
- Software update
- Turbocharger
Inspection of Components
Inspect the following components according to the instructions that are in Cat reusability publications. Refer to Guidelines for Reusable Parts and Salvage Operations, SEBF8029, 'Index of Publications on Reusability or Salvage of Used Parts'.
- Aftercooler core
- Camshaft
- Driven equipment (alignment)
- Engine control module
- Exhaust bellow shields
- Oil suction screen
Top End Overhaul (Second)
If you elect to perform an overhaul without the services of a Cat dealer, be aware of the following recommendations.
Cylinder Head Assembly
Inspect the cylinder head assembly according to the instructions that are in Cat reusability publications. Refer to Guidelines for Reusable Parts and Salvage Operations, SEBF8029, 'Index of Publications on Reusability or Salvage of Used Parts'.
Your Cat dealer can provide these services and components. Your Cat dealer can ensure that the components are operating within the appropriate specifications.
The use of out-of-spec parts will cause unscheduled downtime and/or costly repairs.
Caterpillar 3516b Manual
Unit Injectors
Replace the unit injectors. Consult your Cat dealer about exchanging the unit injectors. Your Cat dealer can provide these services and components.
The wear of unit injectors is affected by the following considerations:
- Quality of the fuel
- Quality of the filtration of the fuel
The wear of the unit injectors can result in elevated levels of exhaust emissions and/or poor engine performance. The misfire of a single cylinder is not typically attributed to normal wear. This condition can be repaired by replacing the faulty unit injector.
The following lists of circumstances indicate that the unit injectors should be inspected more frequently:
- Use of fuels that are not recommended in this Operation and Maintenance Manual, 'Refill Capacities and Recommendations'
- Extreme ambient temperatures that reduce the ability of the fuel to provide lubrication
- Frequent plugging of the fuel filters
- Insufficient maintenance of the fuel tank or the fuel storage tank that can allow excessive water, sediment, and other foreign matter.
- Insufficient maintenance of the fuel filters
Oil Suction Screen
Clean the oil suction screen after the oil has been drained.
- Remove the screen assembly according to the instructions in the Service Manual, 'Disassembly and Assembly' module. Discard the used O-ring seals.
- Wash the screen assembly in clean nonflammable solvent. Allow the screen assembly to dry before installation.
- Remove side covers in order to gain access to the sump. Clean the bottom of the sump with absorbent towels or pillows. When the bottom of the sump is clean, install the side covers.
- Inspect the screen assembly for good condition. Obtain a new screen assembly, if necessary. Install the screen assembly. Install new O-ring seals.
Note: Approximately
Replacement of Components
Replace the following components during the top end overhaul:
- Electronic unit injectors
Inspection, Reconditioning, or Exchanging of Components
Inspect the following components according to the instructions that are in Cat reusability publications. Refer to Guidelines for Reusable Parts and Salvage Operations, SEBF8029, 'Index of Publications on Reusability or Salvage of Used Parts'.
Recondition the worn components or exchange the components, if necessary. Your Cat dealer can provide these services and components.
- Camshaft followers
- Connecting rods
- Connecting rod bearings
- Cylinder head assembly
- Cylinder liners
- Scavenge oil pump
- Engine wiring harness
- Exhaust manifold seals
- Exhaust manifold bellows
- Fuel pressure regulating valve
- Fuel priming pump
- Fuel transfer pump
- Inlet manifold gaskets
- Inlet manifold seals
- Oil pump
- Pistons
- Piston pins
- Prelube pump
- Pushrods
- Rocker arms
- Spacer plate
- Software update
- Turbocharger
Inspection of Components
See Full List On Engine.od.ua
Inspect the following components according to the instructions that are in Cat reusability publications. Refer to Guidelines for Reusable Parts and Salvage Operations, SEBF8029, 'Index of Publications on Reusability or Salvage of Used Parts'.
- Aftercooler core
- Camshaft
- Crankshaft
- Driven equipment (alignment)
- Engine control module
- Exhaust bellow shields
- Oil suction screen
Note: Inspect only two of the components from each cylinder bank. Inspecting only two components will provide an adequate example of the condition of the other components.
Caterpillar Maintenance & Support
Caterpillar Service, Parts & Maintenance Manuals
Caterpillar Service Manuals & Parts Manuals
CAT PDF Service Manuals – The CAT PDF service manual contains information on how the major operating systems work, testing, adjusting and troubleshooting guides, as well as disassembly and assembly procedures for your Caterpillar.
CAT Parts Manual PDF – The CAT PDF parts manual has exploded views of all serviced parts on the equipment. It also gives you a guide, with numbers, for ordering genuine Cat® parts from Caterpillar.
To obtain any of the above CAT Technical Publications, simply choose the needed Caterpillar model and click the ‘Buy Now’ button. After that you can pay for it by Paypal or credit card. You can then download your CAT PDF manual immediately without waiting. The CAT PDF manual is yours to keep.
CAT Operation & Maintenance Manuals PDF (OMM)
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Our commitment to guiding you through every Caterpillar Service and repair extends into our extensive research in preparing every CAT PDF manual. Whether you are a customer or distributor, you won’t find a more complete workshop service repair PDF anywhere in the industry. You and your team can service your CAT Caterpillar at a state-of-the-art facility, or you can conduct service and repairs at your facility or any distributor site to accommodate your needs. Our exceptional CAT PDF manuals offer both operator and technical guidance, complimented by extensive troubleshooting and schematics for CAT operation, maintenance, and service.
You need to repair your Caterpillar and save money? Just click the ‘Buy Now’ button for ordering and receive your CAT Manual PDF. After downloading a pdf file you can print as many copies of your CAT shop manual as you want. If you have questions regarding the factory Caterpillar manual we are ready to support you. Caterpillar dealers often request too much money for repairing your Caterpillar and our web-site is created to help you with repairing your CAT machinery. Thousands of PDF manuals are available for Caterpillar machines and engines. As well as Operators and Parts manuals.
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Simply choose the needed Caterpillar model and click the ‘Buy Now’ button. After that you can pay for it by Paypal or credit card. You can then download your Caterpillar PDF manual immediately without waiting. The CATERPILLAR PDF manual is yours to keep.
Do you need a CAT service manual PDF to save money on repairing your Caterpillar? You will get your CAT PDF immediately after making payment. After downloading you can print it or use on your PC with complete functionality of searching by word. If you have questions we can help you with choosing the correct CAT manual PDF because we specialize in repairing Caterpillar machinery. Having a CAT repair manual PDF will save you a lot of money because you can do any CAT service in your own workshop by yourself. We have thousands of CAT PDF documents so we can provide a PDF workshop manual almost for any Caterpillar machine or engine.
Every company which specializes in repairing CAT machinery absolutely needs the authorized Caterpillar CAT factory workshop manual because it is not possible to perform service and repairs professionally without such literature.
The manufacturers of most machinery never provide repair manuals for its customers because they will lose money on service. CAT workshop PDF manuals are in demand in all countries in the World and we have provided CAT PDF files to more than 50 countries. The price is the same for all.
The process of disassembling and assembling of all components is described in details in every CAT PDF repair manual. We have PDF manuals for repairing all Caterpillar engines without which you will not able to do properly do the overhauling. There are also electrical and hydraulic schematics in CAT PDF service manuals.
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